Compressor Overhauling

01

Our Process

The process of compressor overhauling typically involves the following steps

Disassembly and Inspection: Compressor disassembly is like peeling back layers to reveal its inner workings. Each component, such as the impeller, diffuser, bearings, and other crucial parts, undergoes meticulous inspection for any signs of wear, damage, or corrosion. This step sets the stage for a thorough diagnosis.
Replacement of Worn-Out Parts: Any worn-out or damaged parts are replaced with new or OEM-certified parts to ensure the compressor’s optimal performance.
Reassembly: After the inspection and replacement of parts, the compressor is reassembled to its original specifications.
Testing: The overhauled compressor is rigorously tested to ensure it operates at the specified discharge pressure, with “as new” efficiency, and to validate its mechanical integrity.
Testing: The overhauled compressor is rigorously tested to ensure it operates at the specified discharge pressure, with “as new” efficiency, and to validate its mechanical integrity.

Common Reasons For Compressor Overhauling

The common reasons for compressor overhauling include

Worn or Damaged Components: Over time, crucial components such as rotary screws in the compressor may wear out, leading to decreased efficiency or malfunction.
Malfunction: Simple issues can cause the compressor to malfunction, necessitating maintenance or overhaul.
Leakage and Wear: Inspecting compressor components for signs of leakage, wear, and corrosion is a key part of the overhaul process.
Manufacturer’s Recommendations: Compressors should undergo overhauling every 20,000 to 40,000 hours of use to ensure continued efficient operation.
Preventive Maintenance: Overhauling is part of regular maintenance to ensure the compressor operates reliably and efficiently.

What Are The Benefits Of Compressor Overhauling?

Improved Efficiency: Overhauling ensures that the compressor operates at its optimal efficiency, reducing energy consumption and saving costs.
Extended Lifespan: Regular maintenance and overhauling can help reduce damages caused by wear and tear, extending the lifespan of the compressor.
Reduced Downtime: Overhauling helps identify and rectify any damage or wear before it becomes a major issue, reducing downtime and ensuring smooth functioning.
Safety: Regular maintenance and overhauling ensure that the compressor operates safely, minimizing the risk of accidents and injuries.
Cost-Effective: Overhauling can be more cost-effective than buying a new compressor, as it saves the time and resources of getting a replacement in the long run.